Emerge 6000

Motor Control Emerge 6000

Information

The motor control unit for 48V drives was specially developed for use in light electric vehicles. With a continuous output of 6kW and a peak power of up to 12kW, the Emerge 6000 accelerates confidently through everyday life.

Thanks to the automatic teach-in function, the controller forms a powerful unit with the motor within a very short time. Our field-oriented control system with highly efficient control algorithms then ensures a unique driving experience.

Availability

Technical data

Supply voltage14V - 65V
Phase current300A
Motor typesPermanent magnet synchronous motor (PMSM)
Control algorithmField-oriented control with field weakening
FunctionsAutomatic teach-in function
Four driving modes
Reverse gear
Boost
Display control
Smartphone app
Position sensorHall Sensor
Analog inputs2
Digital inputs2
CommunicationCAN
Bluetooth
Diagnostic interfaceUSB
CAN
Diameter155 mm
Height45 mm
Weight914 g

Availability

Customer-specific solutions

Would you like to have your own motor control unit for your own applications?

Information

No problem! The board of our proven Emerge 6000 motor control unit is ideally suited to be embedded in a customer-specific installation space. We will supply you with it as an assembled printed circuit board and you take care of the mechanical and electrical integration.

Our control unit is also optimally equipped for special requirements: for example, there are some applications where the circuit board is placed behind a rotor in axial extension. In this case, we also have the option to work with an onboard resolver.

In the resolver, a magnet is placed on the shaft end and the motor control unit is placed centrally above it. This saves using Hall sensors and the associated wiring, which greatly improves the way the control unit works.

Together we will find the optimal solution – just contact us!

Availability

Technical data

Dimensions of the PCB
Diameter118 mm
Height (ELKO)4 mm-7 mm (25 mm)

Availability

Manufacturing under license

Manufacturing under license: more autonomy

Information

Are you trying to manufacture larger quantities and would like some autonomy? We will provide you with the production data for our reliable motor control unit.

With the production data for our power electronics you can take the procurement of the printed circuit board into your own hands.

You can purchase the electronic components internationally and produce the circuit board anywhere in the world.

We supply you with the production computer for this purpose, where you can load the manufactured printed circuit boards with a software license. We have been using the database system needed for this every day since 2012 and it ensures reliable production with an uptime of 99.8%.

Availability

Technical data

Currently there is no information stored here

Availability

Education Kit

Learning by doing

Information

The motor control education kit is a hardware platform for the development of motor control software for brushless electric motors and was developed specially for educational use at universities.

The openly accessible printed circuit board comprises a micro-controller, a power module, and an electric motor. The power module is properly dimensioned to control the electric motors of e-bikes and e-scooters with an output of up to 1,000W.

A direct connection to dSPACE TargetLink allows seamless transition between different types of simulation:

– Model in the Loop simulation (MiL): floating point simulation of the Simulink model
– Software in the Loop simulation (SiL): fixed-point simulation of the TargetLink model on the host PC
– Processor in the Loop simulation (PIL): fixed-point simulation of the TargetLink model on the ARM core

An example project with the Matlab Simulink model of how to control an e-bike wheel hub motor with space vector PWM (SVPWM) in connection with field-oriented control algorithm (FOC) is included in the scope of delivery.

Availability

Technical data

ControllerSTM32F107
Supply voltage of logic section12V
Supply voltage of power module12V - 42V
MOSFET typeIRLS4030PBF
DC current sensor- 75A
Phase current sensor- 12.5A

Availability